THE TOTAL TRAIN CONTROL® PHILOSOPHY


We offer solutions for your entire turbomachinery train. That's what we call Total Train Control®. Our highly trained engineers study your entire process from the turbine to the driven load, whether it's a generator or a compressor. Then offer solutions that assure more precise and efficient operation of your entire turbomachinery train.

The result saves you money - and headaches.

Every solution we build is as unique as that client's requirements and technological processes. We customize our standard software and hardware as necessary to achieve fully integrated control and protection for every turbomachinery application.

CCC Products and Services Overview
Turbomachinery Controls is Our Only Business


Purpose-built controls offer high performance but can be costly to support. General-purpose control equipment (PLC and DCS) is flexible and more affordable, but sacrifice performance.

CCC Series 5 line of products strikes a balance between the high performance of purpose-built controls and the openness of general-purpose controls without compromising the control and protection of your turbomachinery.

Series 5 Reliant®

 

Series 5 Vanguard®

 


Purpose-built, easy-to use,
fixed I/O configuration,
programmable
controllersfor many
common applications.


Modular, open architecture
system for
control and protection of
complex or multiple
turbomachinery trains.


 

Vantage®GP

 

Vantage®GD

 


A purpose-built Digital
Governor designed
specifically for optimum
control of general
purpose turbine
applications.


Specifically designed for
condensing and back-
pressure steam turbines
driving synchronous
generators.


 

Guardian®

 

Series 4 Platform

 


Overspeed Prevention
System (OSP) provides
a reliable, economical
solution for protecting
your turbine.


Control of multiple trains in one control system. Flexible fault tolerance simplex, duplex or triplex. On-line configuration and programming.


 

Series 3 Plus
Platform

 

TrainTools®

 


Integrated set of operator
interfaces and engineering capabilities.
The package enables
users, upon entering
project information,
to design, produce
documentation, and
automatically configure
the control system.


Multi-loop controllers
for antisurge, speed, extraction, performance, & fuel control. Serial communications for
peer to peer and host system communica-
tions (Modbus RTU).


TrainView® (Series 3 Plus & Series 4) TrainView II® (Series 4 and Series 5)

 

System Design and Engineering

 
 


CCC employs 19 PHDs,
60 Masters, and 250 Bachelors, including more then 200 full-time System & Field Engineers. Expertise
with processes, machinery and instrumentation systems. Highly rated in customer satisfaction surveys.


Operator Interface Software features easy-to-use graphical displays with convenient point-and-click screen navigation tools.


 

Field Engineering Services and Service Options

 

Control Panel Design and Assembly

 


CCC operates full-service, in-house panel shops in US and Europe. State-of-the-art facilities for system staging and customer Factory Acceptance Tests (FATs).


As part of warranty
coming with all CCC
products, we will provide
complimentary telephone support (business hours) for 18 months from the date of shipment.


 

"Controller-in-the-loop" Simulation Services

 

CCC EmulatorTM

 


Specifically designed to accurately replicate CCC control responses. This allows you to easily incorporate CCC controllers into simulations you develop for process design validation and operator training.


In-house simulation models for a broad range of applications: extraction-induction steam turbines, multi-shaft gas turbine engines, PRTs, compres-sors generators utilizing actual CCC products.


 

Parametric Diagnostic SystemTM (PDS)

 

Mechanical Equipment for
Turbine Retrofits

 


A unique tool for not only analyzing the current state but also for forecasting possible changes for any type of gas turbine, compressor, generator, pump, blower, or auxiliary equipment.


Wide variety of retrofit
kits: pneumatic actuators, low and high pressure hydraulic actuators, digital electric hydraulic transducers, speed gears, magnetic pick-ups, and associated bracketry.


 

Digital Servo Drive (DSD)

 

Fuel Valve

 

Absolute optical encoder provides resolution of +/- 0.054%. Turndown ratio - 500:1. Eliminate dependency on hydraulic actuated system, high temperatures on valve
(-22° to 90° C).


Positioning system provides a stand-alone digital servo motor drive and linear actuator used to position pilot servos and valves. Can be used with any CCC controller. Modbus protocol is available for monitoring and configuring the DSD.


 

OPTIMTM

 

Solutions for Power Generation

 


OPTIMTM Olefins Production Throughput Increase & Maximization Control System increases reliability and availability of compressors at Ethylene (Olefins) plants, and maximizes plant’s operating revenues and profitability through advanced turbomachinery constraint control solutions


CCC control system reduces operating cost, extends turbine life, coordinates turbine-generator with the unit steam generation, steam extraction, and the boiler feed water pump, prevents adverse loop control interactions of the entire unit


 

Air Miser®

 

Machinery Protection System

 


The new Air Miser control
system for complete integrated control of plant
air compressors and
replacement of obsolete
and/or inadequate plant
air control systems


VIBRANTTM Machinery
Protection Systems provide
vibration monitoring of critical
process machinery or balance-
of-plant auxiliary equipment
that requires continuous
monitoring